Tufted rugs
This type of rug production has been established in the German industry since the 1950s. For tufted rugs, the pile yarn is needled mechanically, or with the help of a thread gun, from the back of the rug into a prefabricated plastic carrier fabric. The principle is based on that of a sewing machine.
If the yarn, which usually consists of polyacrylic, polyester or wool, is cut off when it is introduced into the carrier, a smooth velour surface results. If the rug has to have a loop structure, no cutting is performed. But there are also rugs with a combination of both structures.
The back of the rug is glued with latex after tufting so that the threads do not come off again after completion. Subsequently, a concealing cotton fabric provides an attractive look. If the rug is to be given a lavish design, it is first manually punched into foil during manual tufting and then transferred to the carrier with the aid of paint. This creates a template that facilitates the tufting of patterns.
Tufted rugs are popular because of their uncomplicated and fast manufacturing process and represented in many households. If you want to remodel your living space frequently and without too much hassle, tufted rugs are just the thing for you. Take a look at our popular Whisper shaggy rug!